BMW M5 converted by LPGC

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BMW M5 converted by LPGC

#1 Post by LPGC »

Earlier tonight I read a thread where someone wanted to find an installer who could convert a BMW M3. I tried to reply on that thread but for some reason my reply didn't work. I hope the original poster on the M3 thread sees this thread.

Like the M3, the M5 has individual throttle bodies for each cylinder. The individual throttle bodies can make an LPG conversion more difficult. The M5 is more difficult than the M3 because the M5 has it's throttle bodies, and in fact most of the engine, hidden away from view by the massive plenum that sits on top of the engine.

Here's an engine pic of a BMW M5 I converted in July 2013.



Simon
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Morat
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Re: BMW M5 converted by LPGC

#2 Post by Morat »

I want that car!!
Lovely job :)

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Re: BMW M5 converted by LPGC

#3 Post by john_d »

im guessing it was 1 of these:

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Re: BMW M5 converted by LPGC

#4 Post by Talkingcars »

FYI the posts were edited to show the photos and one was deleted as it was a duplicate.

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Re: BMW M5 converted by LPGC

#5 Post by LPGC »

The first time I read some of the posts above I thought I was being accused of something like posting pics of someone else's install and saying I did it....

Now I realise what they mean now - I did need to remove / edit / relist the thread myself because I'm not used to including pictures in posts and couldn't get it work until after a few attempts. I only get on the forum in fits and starts :lol:

Still not sure if Talkingcars is a moderator on the site with the power to remove posts, if it was his thread and users have the power to remove others posts on their threads or if I deleted all of them myself though!

I tend to convert a lot of the 'tricky to convert' cars, I converted a Merc CLS55AMG 5.5 supercharged a short time after this M5 as well as all the usual supercharged Rangerover type vehicles that I do on a regular basis.

Also tend to get a lot of people from many miles away who have come to me when several installers more local to them have tried to repair (or put right new installs) but failed - they have often paid other installer(s) several times to attempt to sort problems out but come here in the end! Most recent was an old install on an Audi S4, an install I did in 2008, the vehicle owner lives more than 50 miles away in Rochdale and went to a few local installers to try to get it fixed... it wasn't fixed. Turns out the ECU was acting up but instead of fitting a new ECU I fitted a cheap work-around that perfectly fixed the problem and meant a new ECU wasn't needed.

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Re: BMW M5 converted by LPGC

#6 Post by Gilbertd »

Talkingcars is a moderator, as is john_d, so they will try to correct posts if the original poster has made a mistake. It just appears highly confusing when something is posted and it suddenly disappears while it is being edited!
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Re: BMW M5 converted by LPGC

#7 Post by LPGC »

Gilbertd wrote:Talkingcars is a moderator, as is john_d, so they will try to correct posts if the original poster has made a mistake. It just appears highly confusing when something is posted and it suddenly disappears while it is being edited!
Thanks for the info Gilbert.

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Re: BMW M5 converted by LPGC

#8 Post by Speedy999 »

Do you have any pictures with the covers off Simon ?

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Re: BMW M5 converted by LPGC

#9 Post by LPGC »

Speedy999 wrote:Do you have any pictures with the covers off Simon ?
Cover off the engine? That isn't an engine cover it's the top of the plenum, part of the engine! You wouldn't see the injectors with the top of the plenum off because they're well below the bottom plate of the plenum. Under the 'cover' you see there are 8 inlet runners (one for each cylinder obviously) sucking on the air from the plenum, then the bottom plate of the plenum, then 8 individual throttle bodies. There are loads of bolts to remove! The injectors are installed in the middle of the engine's V between the cylinder heads where a normal V engine inlet manifold would have it's runners. The ECU is under the passenger side pollen filter. You can see the reducers, map sensor, etc.

I'd like to see a Prins or BRC installer try to convert one of these cars...

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Re: BMW M5 converted by LPGC

#10 Post by john_d »

LPGC wrote:I'd like to see a Prins or BRC installer try to convert one of these cars...

Simon
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sounds like you have doubts they can do it? are you refering to the system or installer?
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Re: BMW M5 converted by LPGC

#11 Post by Speedy999 »

LPGC wrote:
Speedy999 wrote:Do you have any pictures with the covers off Simon ?
Cover off the engine? That isn't an engine cover it's the top of the plenum, part of the engine!
Sorry, yes of course its a plenum not a cover, that's what I meant.

I was curious what it all looked like with 8 TBs and where the injectors had been installed. Sounds like you don't have a picture of that with the individual runners off. OK not to worry.

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Re: BMW M5 converted by LPGC

#12 Post by classicswede »

john_d wrote:
LPGC wrote:I'd like to see a Prins or BRC installer try to convert one of these cars...

Simon
Lpgc
sounds like you have doubts they can do it? are you refering to the system or installer?
Both Prins and BRC have big chunky injectors and would be more compromised in where you could position them
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Re: BMW M5 converted by LPGC

#13 Post by john_d »

classicswede wrote:Both Prins and BRC have big chunky injectors and would be more compromised in where you could position them
ahh, thanks :mrgreen:
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Re: BMW M5 converted by LPGC

#14 Post by LPGC »

john_d wrote:
classicswede wrote:Both Prins and BRC have big chunky injectors and would be more compromised in where you could position them
ahh, thanks :mrgreen:
classicswede wrote:
john_d wrote:
LPGC wrote:I'd like to see a Prins or BRC installer try to convert one of these cars...

Simon
Lpgc
sounds like you have doubts they can do it? are you refering to the system or installer?
Both Prins and BRC have big chunky injectors and would be more compromised in where you could position them
And many are unwilling or unknowing when it comes to getting good results from any other system...
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Re: BMW M5 converted by LPGC

#15 Post by LPGC »

Speedy999 wrote:
LPGC wrote:
Speedy999 wrote:Do you have any pictures with the covers off Simon ?
Cover off the engine? That isn't an engine cover it's the top of the plenum, part of the engine!
Sorry, yes of course its a plenum not a cover, that's what I meant.

I was curious what it all looked like with 8 TBs and where the injectors had been installed. Sounds like you don't have a picture of that with the individual runners off. OK not to worry.
Sorry mate,

I'll need to check... I used my phone camera, only thought at the last minute to take some pics of the final job so I don't think I have any showing the injectors etc. I do think I took a picture with the plenum top off because all the inlet trumpets look similar but are different, each has it's place and it could've been a puzzle to re-assemble but hard to get wrong really. In the end I didn't use a pic of the trumpets in place for re-assembly, I numbered them all with Tippex :lol:

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pyro225
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Re: BMW M5 converted by LPGC

#16 Post by pyro225 »

I had mine originally with a romano kit and it ran flawlessly but needed to switch back to petrol at 5k. as they were individual they were easy to hide, and the vaporiser went in the front bumper so nicely hidden away.

I then upgraded to EMER rails as they stayed on gas all the time. these were mounted between the engine and bulkhead again completely out of site.

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Re: BMW M5 converted by LPGC

#17 Post by LPGC »

pyro225 wrote:I had mine originally with a romano kit and it ran flawlessly but needed to switch back to petrol at 5k. as they were individual they were easy to hide, and the vaporiser went in the front bumper so nicely hidden away.

I then upgraded to EMER rails as they stayed on gas all the time. these were mounted between the engine and bulkhead again completely out of site.
Was the 'not running on gas past 5k' due to injector full duration (switch flashing) or pressure (beeps back to petrol)? The Romano single injectors can flow really well, much more than Emer if fitted with the big nozzles, I don't think they're a great injector but can see why they might've been chosen for the M5 at the time, though they'd need to be fitted remotely to the intakes with very short pipe runs rather than directly due to the engine design.

This one has MJ injectors tucked away in the middle of the engine's V to keep pipe lengths short. The larger Emer rails would never fit in that location so that would explain why they were installed between the engine and bulkhead, however mounting rails between the engine and bulkhead means really long injector pipe runs between rails and the front engine cylinders, something I felt necessary to avoid especially on this engine! With the reducer fitted at the front of the engine and rails at the back that would also mean pipe runs between reducer and rails would be rather long so might expect relative gas pressure to drop for a long enough moment to cause switching back to petrol if the driver quickly floored the throttle. Regards injectors, both Romano and Emer injectors are less linear than the MJs, the Romano injectors might flow enough but wouldn't really be linear enough whilst the Emers would probably struggle in terms of both flow and linearity, to be honest wouldn't choose either even if they could be installed with short pipe runs. Which Romano reducer was fitted? Would expect only one Romano reducer to struggle to be pressure stable at 400bhp regardless of injectors fitted? Depending on year of the Romano's AEB ECU it may not be fully sequential - a big negative and bound to cause drive-ability issues on this engine. I expect the system was mapped with petrol addition at the same time as the injectors were changed?

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Re: BMW M5 converted by LPGC

#18 Post by pyro225 »

Hi simon - missed this - we had 2x BiGas reducers fitted when we did the EMER rails

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Re: BMW M5 converted by LPGC

#19 Post by Tubbs »

Charlie Renard wrote:Simon, that just proves what a load of bunkum you write. Type 34's oare of totally different design to most injectors on the market, are very fast acting and accurate.
It is really annoying the way you spout your unproven inaccurate views all the time, why do you think you are god's gift to gas conversion when it is clear you actually dont know that much?
He is right though, you don't half spout some shit. Why do you feel e34's are so terrible ?
I do in the region of 70 cars a year I suppose. Been using emer pretty exclusively for 3 years. So that's 210 cars or more.
The total failures in that time ? 3 injector coils (2 on one car, chap was re filling from bottles so I put 2 filters in). I had a few gum up as winter set in initially. As soon as I set the change over time to 45 + 30 seconds it all went away.
2 cars I have opted to use different systems on. Mainly customer specified.
One being a 2.5 sti for bbstrikes again.
Twin turbo Toyota aristo.
I also used Hana's on a supercharged Lexi, but emer would have been absolutely fine tbh.
So yes they have their limits. Mainly the high powered 4 cylinder cars. As soon as you hit a 5,6 or 8 pot. They never have issues. Including turbo s cayenne peppers. AMG mercs / Audi rs4's etc. Not an issue.
Personally. I don't think any system out there comes close to that kind of reliability.
When I speak to my mates in the industry who fit BRC and Prins. Failure rates are considerably higher than that with similar output.

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Re: BMW M5 converted by LPGC

#20 Post by LPGC »

Tubbs wrote:
Charlie Renard wrote:Simon, that just proves what a load of bunkum you write. Type 34's oare of totally different design to most injectors on the market, are very fast acting and accurate.
It is really annoying the way you spout your unproven inaccurate views all the time, why do you think you are god's gift to gas conversion when it is clear you actually dont know that much?
He is right though, you don't half spout some shit. Why do you feel e34's are so terrible ?
I do in the region of 70 cars a year I suppose. Been using emer pretty exclusively for 3 years. So that's 210 cars or more.
The total failures in that time ? 3 injector coils (2 on one car, chap was re filling from bottles so I put 2 filters in). I had a few gum up as winter set in initially. As soon as I set the change over time to 45 + 30 seconds it all went away.
2 cars I have opted to use different systems on. Mainly customer specified.
One being a 2.5 sti for bbstrikes again.
Twin turbo Toyota aristo.
I also used Hana's on a supercharged Lexi, but emer would have been absolutely fine tbh.
So yes they have their limits. Mainly the high powered 4 cylinder cars. As soon as you hit a 5,6 or 8 pot. They never have issues. Including turbo s cayenne peppers. AMG mercs / Audi rs4's etc. Not an issue.
Personally. I don't think any system out there comes close to that kind of reliability.
When I speak to my mates in the industry who fit BRC and Prins. Failure rates are considerably higher than that with similar output.
Your supplier had Charlie Renard remove his comment that you've quoted on pain of losing his job. I don't take kindly to you saying I talk shit but still I will show the same restraint and courtesies that I usually do in reply to your posts. Even your supplier of V34s admits they're not great in terms of peak flow - Nobody is saying they're shit injectors, they perform well on most applications but they have limits like all injectors... My main gripes with V34s are that they aren't great value for money and they are physically large for the performance. Large physical size would be a problem on the M5, small injectors will fit under the plenum to keep pipe lengths short, large injectors will not. Pipe lengths are important on the M5.

When I consider an injector for an application I make sure the injectors are capable of providing both a smooth idle and of flowing enough gas for maximum power operation. I've seen more than a few vehicles converted with injectors that cannot provide both a smooth idle and top end fueling, in which case the installer has of course gone for the smooth idle. I have seen some installs where it seems to me the installer may have calibrated the full load running, but not the combination of full load and high rpm...

It is possible to get a smooth idle on just about any engine even with shit injectors, reduce pressure/nozzles to get the injectors above their minimum working duration - but this can create full duty cycle issues on some installs. When I see a setup where at medium high loads the petrol duration is around 12ms and gas duration around 17ms then I know the engine will not run on gas at high rpm and high loads because the gas injectors will run out of duty cycle at higher rpms. When I see this on an engine that idles at 2.5ms Pinj / 4ms Ginj then I know the installer has probably calibrated like this because the gas injectors won't like running at lower duration.. Not usually a problem with V34s (although some cheaper injectors are better in this respect) but the next point can be a prob with V34s on performance installs... When I see an engine with 2.5ms Pinj / 3ms Ginj yet the injectors still have duty cycle problems at higher rpm/loads then it can be due to injector peak flow issues.

Why do you reckon increasing changeover temp to 45deg or adding a second filter will prevent injector coils from breaking?

A supercharged 5.5 litre V8 making 550bhp is likely more demanding in terms of injector performance as a 4 cylinder turbo engine that makes only 275bhp - The supercharger takes power from the crank, crank power is made entirely by burning fuel in the cylinder. The losses (exhaust pumping) associated with turbos are usually lower than the losses (crank turning) associated with superchargers, some of the energy that drives the turbo would otherwise have been wasted.

I have noticed you have fitted MJ injectors on some of your more demanding conversions instead of V34s, why's that then?

Incidentally, I convert a comparable number of vehicles to LPG as you but I use a wide range of components (including injectors) chosen to suit the spec of the vehicle. Out of the last 210 low/medium spec vehicles that I have converted with the cheaper (than V34) OMVL injectors, none have had injector problems - not 3 but none, and they all change to gas well below 45deg. Changing to LPG at a lower temp obviously saves the owner a bit more in fuel costs. You have mentioned a few fairly demanding vehicles - the majority of vehicles that I convert are demanding vehicles and on those models I don't fit V34s or OMVLs.

When you say 'personally I don't think (this that and the other)', well, you may think that, but then again you're not in a very good position to compare components if you always fit the same components or have only recently started to try other components - eh? You don't often seem to remember that Emer ECUs are produced by AEB and are almost (other than a few bits and a bit of firmware) identical to other AEB ECus such as King ECUs, that Emer34's (E34's) are actually made by Valtek (V34's) that Emer reducers are almost identical to OMVL CPRs... So do you reckon Emer ECUs are more reliable than King / Bigas / Zavoli / Romano / etc / etc ECUs? Emer reducers more reliable than OMVL reducers? You seem to be paying quite a premium for the same bits that you could've had with just a different sticker slapped on them - and making claims about reliability when you have little basis for comparison.

Just as well, then, that when you convert something demanding you've asked other pros for advice - and that advice seldom includes V34's? You quoted fitting a few different types of injectors like Hana on a few vehicles - Have you only started to fit Hana since your single supplier has started to sell them? Would you have fitted V34s if this supplier didn't supply them?

I have my own thoughts on Keihin and Brc injectors, but my thoughts are well informed, because I repair Prins (Keihin) and BRC systems too...
pyro225 wrote:I had mine originally with a romano kit and it ran flawlessly but needed to switch back to petrol at 5k. as they were individual they were easy to hide, and the vaporiser went in the front bumper so nicely hidden away.

I then upgraded to EMER rails as they stayed on gas all the time. these were mounted between the engine and bulkhead again completely out of site.
Hi mate, single injectors don't only make injectors 'easy to hide', they can also mean pipe lengths between injectors and manifold are very short and, as said above, small or individual injectors can be a major advantage on some engines, like the M5. I don't like any of the Romano injectors, but you haven't stated Romano nozzle sizes or V34 nozzle sizes. Good to hear you fitted Emer (V34) injectors and that fixed the duty cycle problem you (must have) had with the Romano's - but that doesn't mean that other injectors, maybe cheaper, wouldn't have worked even better... Hana, for instance, aren't much more expensive than V34s...

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